Project management process starts with defining the project and assigning a unique project ID and Project team in ERP (Oracle) system after an order is received by the Company. Project milestones, plan and execution strategy are finalized based on project requirement and objectives which are further developed including preparing
Reviews of the above plans are done periodically by Project Management team. Primavera scheduling software is integrated with Oracle ERP and updates/revision of schedule and cost budget is uploaded from Primavera. All project construction sites are also connected to central ERP system through VPN/VSAT/ISDN and data is captured in ERP system real time.
Various project progress data is updated periodically. Project monitoring and control is through in-house developed MIS system in ERP. Project specific online dashboards and custom reports assist project managers and monitoring team to track, identify, monitor and control problem areas and issues.
Periodical reviews of the projects are done by top management to sort out critical issues and take strategic decisions for achieving project and Company objectives.
Engineering is the core strength of MBE and we consider engineering as one of the most important activity which ensures flawless execution of EPC projects as well as continuous development of the existing systems and equipment. The Engineering department is centralized to ensure proper utilization of the engineering manpower as well to enrich the vast knowledge and experience gathered over the years by sharing among designers with versatile perspectives. The engineering capability of MBE has become recognised due to following key factors:
Our in-house engineering department is capable of carrying out both Basic & Detail Engineering of EPC projects starting from scratch. Sometimes, we even provide engineering support for developing the system parameters and criteria to satisfy the requirement of end users. Our Centralized engineering department has around 140 designers out of whom at least 50 are qualified graduate engineers from reputed Universities / Institutes of India. Engineering department consists of following disciplines:
MBE has made their presence felt greatly in Mineral Beneficiation Industries across the globe and the Engineering group is capable of providing complete solution starting from receiving ROM ore to tailing disposal, including -
MBE has the capability of building a complete cement plant on EPC basis in joint partnership with technology suppliers. We have built 9000TPD “New Jamul Plant” for ACC, the only EPC project in Cement Industry of India. The entire plant, including material handling system, civil, structural, utility & electrical work were designed and detailed in-house. Our engineering capability in Cement Industries includes the following modules.
MBE offers complete Pneumatic Conveying System from concept to commissioning for Cement, Ash, Process and Metallurgical plants for handling powder materials. Based on the application requirement the Pneumatic System comprises:
At the engineering stage following parameters are analyzed (by in-house developed software) to determine the optimum system -
MBE along with its subsidiary company – MBE EWB kft, Hungary, is one of the few companies in the world capable of providing all kinds of Ash handling technologies including:
MBE has designed & installed slurry & liquid handling facilities in areas like Ash, Iron ore, Non-Ferrous Metals, Coal, Water etc.
Design Process includes among others:
MBE along with its subsidiary, MBE Coal & Minerals Technology India Ltd., are in a unique position to offer complete Coal washing solution for both coking & non-coking coal, starting from raw coal handling, washing to tailing disposal.
Some of the Salient feature of our technology: –
We are one of the few companies in the world to offer both Jigging and Heavy Media Technology for Coal washing.
MBE in consortium with TPE, Russia has executed a 400 m2 Sinter Plant with Dip-rail Circular Sinter Cooler at Vizag Steel Plant.
Critical equipment supplied:
MBE has set up a 50,000 m3 / hr Coke Oven Gas Cleaning Chemical By-Product Plant in collaboration with DMT, Germany. It involves mainly separation of By product Chemicals like Crude Tar, Naphthalene, Sulphur, Ammonium Sulphate etc. from Coke Oven Gas.
Critical equipment supplied include:
MBE’s Engineering Capability includes Design of Complete Piping and Utility Services for various integrated plants, such as:
Our activities in Electrical & Automation covers the entire gamut of plant engineering, including:
One of MBE’s Major Strength Area lies in in-house Civil & Structural Design & Engineering capabilities -
Since the inception of this Department comprising technically competent members selected from different Engineering disciplines have made significant advances in the field of Design Automation. The basic intention of Design Automation Projects is to achieve the following:-
3D image of S K Mines Paste Fill Plant
The Centralised Supply Chain Management Department staffed with over 50 experienced Purchase Managers, Vendor Relations Engineers and Quality Control Engineers ensure timely procurement and supply of right quality materials and equipment to various sites. In order to effectively follow-up with the vendors for equipment delivery on time, Supply Chain Management has stationed experienced Engineers at various Industrial hubs of the country.
MBE owns most of the major construction equipment that are located at various sites –
Civil - Hydraulic Piling Rigs, Excavators, Rock- Breakers, Dumpers, Compactors, Batching Plants, Transit Mixers, Concrete pumps, Total stations etc.
Structural & Mechanical - Tower cranes, Crawler cranes, Gantry Cranes, Hydras, Winches, Hydraulic Jacks, Diesel Gensets, Welding m/cs etc.
With nearly 1000 construction engineers (Civil, Structural, Mechanical, Electrical & Instrumentation) posted at various project sites and large teams of workers and supervisors working in these locations at any given point in time, MBE is capable of taking up construction projects of any size.
MBE undertakes a wide range of civil construction activities that include simple jobs like the construction of boundary walls to building modern highways and specialized structures like silos, bunkers, tunnels, track hoppers, heavy machine foundations etc. MBE is capable of executing more than 400,000 cubic metres of concreting in a year in addition to driving cast in situ piles for more than 10000 numbers in a year through high capacity Rotary Rigs and conventional methods.
Be it fabrication of industrial buildings of more than 75 mts height or equipment structures of 90 mts height, MBE makes it all possible. MBE is capable of fabricating over 100,000 MT of steel in a year.
With experience in completing process piping and utilities in more than 350 EPC projects MBE is capable of undertaking projects involving CS / SS/ AS / Aluminum / Copper / PVC / HDPE / RCC / PSC / AC / GI piping and ducting for Dust Extraction and Suppression systems, HVAC systems, Firefighting systems, Piping systems for slurry /water / reagent /steam lines, process piping of all industries e.g., Refineries, Petrochemicals, Fertilizers etc.
MBE is capable of fabrication and installation of more than 1.5 million Inch diameter of UNIT / OFFSITE Piping work in one year and more than 400 KM of Cross country pipeline in a year for various services.
With experience in completing more than 350 EPC projects, MBE is capable of handling and installing static and rotary equipment from below grade level to a height of 100 M using the most modern methods.
MBE with its expertise in the construction industry is capable of fabricating and installing medium to large size Floating Roof, Cone Roof, Dome Roof and Open Air Steel Storage tanks with an average output of 15000 Mt per year.
MBE has the expertise to construct substations and switchyard control rooms, cabling, earthing, and lighting.
The Goliath cranes standing 90 mts tall and 90 mts wide at Cochin shipyard and the 1750 MT, 700 Ltr. bucket wheel excavator at Neyveli Lignite Corp. stand testimony to the erection skills of MBE. MBE erects over 3000 MT of equipment in a year. Complete plants have been erected and commissioned in less than 3 months’ time from the time various equipment has been delivered at site.
300 Tonne Goliath Gantry Crane Erection at Cochin Shipyard
